PAINT & PHOSPHATE SLUDGE REMOVAL

Use of proper chemicals and equipment remove the Paint & Phosphate Sludge automatically & efficiently from Paint Booths, Sludge Pits, Tanks, etc. and dewater the sludge to reduce the overall weight and hence the disposal costs. Saving in Water, Space, Chemicals, Labour and Maintenance costs is also achieved.

Large sized open sludge pits can now be completely eliminated, using state-of-art technology, thus reducing Pollution and saving on Space, Water and Cleaning costs.

COOLANT & OIL CLEANING

For Coolant and Oil Cleaning Applications, the Separators prove to be extremely cost-effective as no filter media is required and there is a drastic saving in the Coolant Top-Up requirement. Additionally, since the fines are removed at very high efficiency, there is a major Saving in Tooling Cost and a Drop in Product Rejection Rate during machining operations.

Two phase as well as three phase separation is possible with Centrifuge Separators. Trolley mounted, Stand-alone and centralized versions are available.

Water & Waste Water Treatment

Depending on the type of waste water and requirement of process water or discharge limits, the treatment system is designed with the use of high technology equipment. Re-use of waste water is likewise possible with use of membranes and filtration systems. Systems can be fully automatic or semi-automatic, based on the requirements.

Grating Sludge Removal

Paint sludge accumulates on gratings inside paint booths, making the work space unsafe for operation, more so with electrostatic painting.

Grating sludge removal systems comprise of 2 parts. The first section is of the manual or automatic high-pressure water blasting system. The second section is of the filtration system to collect and remove the sludge from the water. The second section may also have chemical dosing systems. The cleaned water is usually recycled or a part of it may be sent to ETP.

OIL SEPARATION

Oil needs to be separated from degrease solution, hot water, etc. in many processes. Oil Separators are used to remove oil from degrease tanks, hot water tanks, etc. Oil Separators are installed in-line for automatic cleaning. These separators do not need heating. The separators reduce maintenance, fixing and running costs, thanks to the lamella design and extended bath life.

Proper cleaning of the degrease solution/hot water ensures increased life of the degrease bath. Also, efficient oil removal ensures proper pre-treatment of the components.

Sludge Dewatering - HYDROFILTER

HYDROFILTERS are used to automatically dewater Paint Sludge, Chemical Sludge, etc. The sludge is achieved in dry cake-form. HYDROFILTERS are mostly used for final water drainage/drying of sludge and installed after the Automatic Paint Sludge Removal HYDROFLOTY systems (For models 12M, 24M & 36M).

The HYDROFILTER is equipped with a filter on a moving belt. It has sludge level sensors that activate the belt when a certain sludge quantity is accumulated.

CHEMICALS & ADDITIVES

Paint Booth Chemicals, including Coagulants, Flocculants, Silicon & Non-Silicon Antifoams, Biocides and Polyelectrolytes are a must for effective treatment of paint overspray. Drastic reduction in water requirement, effective separation of paint sludge, saving in booth maintenance costs and reduction in pollution are some of the major advantages of using these chemicals. Chemicals for other applications include Water & Waste Water Treatment Chemicals, Reverse Osmosis Membranes & Chemicals, Filtration Minerals, Ion Exchange Resins, Sand & Activated Carbon Granules and so on.

Solid-Liquid Separations

Centrifuge Separators use the physical effect of phase separation in centrifugal fields for the cleaning of process fluids. Even unfilterable media are reliably cleared from particles or secondary liquid phases without use of any consumable filters. The removed solids are dry and pure. Centrifugal Separators can clean up to 5 microns or below particle sizes at a very high efficiency.

Solvent Recovery & bags

Solvents, which are used for the cleaning of spray guns & tools, are very expensive. These solvents can be effectively recycled to reduce the production costs and avoid major disposal costs. The recycling units make it possible to restore & reuse the solvents for an almost endless number of times, for the cleaning application. By means of a simple distillation process the original nature of the used solvents is restored by separating from the polluting substances such as paints, resins, inks, oils, greases, etc.